Electronics manufacturing
Star Precision is a full-service electronics manufacturing services (EMS) partner, building everything from simple sub-assemblies to complex electro-mechanical systems and complete, tested products. Populated boards, wiring and fabricated enclosures all come together under one roof in Houston since 1992, serving customers nationwide.
Full-service electronics manufacturing
Our electronics manufacturing services cover simple to complex electro-mechanical assembly, from single sub-assembly builds all the way to complete product-level builds that are tested and ready to ship.
Because our fabrication, machining and electronics teams share the same two Houston facilities, we can populate circuit boards, build cable and wire harnesses, and drop it all into a fabricated, finished enclosure for customers nationwide. That means one supplier, one quality system and one point of contact from first prototype to full production. Our Mycronic pick-and-place lines run up to 59,000 components an hour. We build for small businesses, OEMs and Fortune 500 manufacturers.
Electronics manufacturing services we offer
Three connected disciplines that combine into complete, tested electro-mechanical products.
PCB assembly
SMT, THT and mixed technology boards, single and double sided, with SPI, AOI and X-ray inspection and functional test. See PCB assembly →
Electro-mechanical assembly / box build
System integration of boards, wiring and hardware into fabricated enclosures, then full product testing and troubleshooting. See electro-mechanical assembly →
Cable and wire harness assembly
Custom cut, strip, crimp and solder harnesses built to IPC/WHMA-A-620 and J-STD-001, with continuity and automated testing. See cable & wire harness assembly →
Standards, inspection and ESD control
Our electronics department is certified and ESD-safe, with inspection and test built into every stage so boards and assemblies leave verified, not assumed.
- Board assemblySMT, THT and mixed technology, single and double sided.
- Inspection and testSPI, AOI and X-ray plus functional testing.
- ProtectionConformal coating and potting against moisture and dust.
- Complete buildsEnclosure plus PCBA plus harness into one tested unit.
Electronics manufacturing specifications
Real, in-house capacity across boards, harnesses and complete builds, run on our Mycronic SMT lines and tracked step by step in our MES software. Bring us a challenging build and we will tell you exactly how we would put it together.
| Assembly technology | SMT, THT and mixed technology |
|---|---|
| Certifications | IPC-A-610, IPC/WHMA-A-620, J-STD-001 |
| Department | ESD-safe |
| Inspection | SPI, AOI and AXI/CT X-ray |
| Testing | Functional testing |
| Volume | Prototype to large-scale production |
| Quality system | ISO 9001 certified |
Our electronics manufacturing process
Every job follows the same controlled path, from design review to final packaging, so the finished product arrives complete, tested and ready to ship whether you order one unit or a full production run.
- Design and DFM reviewWe review your drawings, gerbers and bill of materials for manufacturability, flag anything that would slow the build, and quote fast.
- PCB assemblyBoards are populated on our Mycronic SMT lines and THT stations, managed step by step by our latest MES software for full traceability.
- Cable and harness buildCustom cables and wire harnesses are cut, crimped, soldered and tested to IPC/WHMA-A-620 for the assembly.
- Box build integrationBoards, harnesses and hardware are integrated into fabricated enclosures built in the same buildings, not shipped in from an outside vendor.
- Test and inspectionSPI, AOI, X-ray and functional testing confirm each unit performs to spec before it ships, not just the boards inside it.
- Package and shipFinished, tested products are labeled, packaged and shipped, or held to a release schedule against your forecast.
Industries we serve
Star Precision builds electronics and complete products for demanding Texas and national manufacturers, including the regulated and technical sectors below, where certified, ESD-safe assembly matters as much as the finished product:
- Electronics, data & telecomPopulated boards, box builds and harnesses for data and telecom hardware.
- Medical & scientificFull turnkey builds like the Fraction Collector, with PCBA, harness and calibration.
- Commercial lightingDriver boards, wiring and housings integrated into complete fixtures.
- Industrial & OEMBoards and wiring integrated into complete equipment for OEM manufacturers.
What to expect when you work with us
Working with an electronics manufacturing partner should be straightforward. From the first file you send to the finished product arriving on your dock, here is what you can count on from our team.
- Send gerbers and a BOMSend gerbers, drawings and a bill of materials, and we will kit and quote the build directly from your files.
- Fast, honest quotesWe flag components on long lead time or hard to source, and quote fast once the BOM is clear.
- One point of contactOne team owns your job from board assembly through final test, all under one roof.
- NDAs on requestWe sign NDAs on request, so your BOM and board designs stay fully confidential.
- On-time deliveryMES-tracked lines keep builds on schedule, from our Texas shop, not an overseas queue.
Electronics Manufacturing FAQs
Quick answers about our EMS services. Company-wide questions are covered in the FAQs at the bottom of the page.
What does electronics manufacturing services (EMS) mean here?
It means we build electronic and electro-mechanical products for you, from simple sub-assemblies to complete product-level builds, including PCB assembly, cable and wire harnesses and box build integration.
Can you build a complete product, not just circuit boards?
Yes. We populate the boards, build the harnesses, fabricate the enclosure and integrate it all into a finished, tested product that is ready to ship.
What certifications do your electronics carry?
Our electronics department works to IPC-A-610 for assemblies, IPC/WHMA-A-620 for cable and harness, and J-STD-001 for soldering, in an ESD-safe environment.
Do you handle prototypes and low volume?
Yes. We support prototyping through low and high volume production, with our lines managed by the latest MES software for traceability.
Can you combine our electronics with fabricated metal enclosures?
That is our core strength. Because fabrication, machining and electronics share the same Houston facilities, we combine populated boards with in-house enclosures into one complete unit for customers nationwide.
Do you only serve customers in the Houston area?
No. We build from our Northwest Houston facility and ship finished products nationwide. Local customers get the fastest turnaround, but distance is never a barrier.
How do I get an electronics manufacturing quote?
Use the Request a Quote page to upload drawings, gerbers or a bill of materials, or call (713) 983-8883 for a fast, no-obligation quote.
Your turnkey contract manufacturing partner
As a turnkey contract manufacturer, we run metal fabrication, CNC machining and full electronics manufacturing under one roof, so your project never has to leave our hands. From raw material to a tested, finished product, one Star Precision team is accountable for every step, not three different vendors.
Related industries and services
Our EMS work supports the Fraction Collector lab instrument and many other complete builds.
(finished, tested product)
A manufacturing partner you can rely on, every time
More than 30 years serving Houston OEMs and Fortune 500 manufacturers with dependable delivery and verifiable quality. Because metal fabrication, machining and electronics all live under one roof, you deal with one accountable team instead of juggling separate vendors.
Our ISO 9001 quality system, IPC and J-STD certified processes are backed by decades of hands-on know-how, and we are as ready to help refine a design as we are to run full production. When another shop is a better fit for a job, we will tell you, because a straight answer is what keeps customers coming back.
About Our QualityDecades of expertise
More than 30 years of fabrication, machining and electronics work for Houston OEMs.
ISO 9001 quality control
Certified for over 25 years, we strive for continuous improvement.
State-of-the-art facilities
115,000 sq ft across two ultra-clean Houston plants, one for metal, one for electronics.
One-stop, turnkey
Metal and electronics in-house with one accountable team, prototype to production.
Streamlinedprocess & on-time delivery.Fast, reliable turnaround times
Fabrication, machining, electronics and assembly all happen in-house, cutting out the vendor-to-vendor handoffs that slow other suppliers down.
Request a quote
115K+ sq ftacross two facilities.Two state-of-the-art facilities
115,000 sq ft of ultra-clean manufacturing across two Northwest Houston plants, with some of the most advanced fabrication and manufacturing equipment in the industry.
Tour our facility
IPC-A-610certified electronics.Turnkey electro-mechanical assembly
We populate boards, build cable and wire harness assemblies, and integrate them into complete, tested products in an ESD-safe department.
Explore electronicsIndustries we serve
From energy and aerospace to medical instruments and electronics, we build to the standards each industry requires.
Oil, Gas & Energy
Control panels, enclosures and machined parts built for harsh service.
Aerospace & Space
Flight-critical brackets, chassis and precision assemblies.
Defense & Military
Ruggedized enclosures and assemblies built to spec.
Medical & Scientific
Instrument frames and device assemblies with clean finishes.
Electronics & Telecom
Racks, cabinets and complete box builds for data infrastructure.
Industrial & OEM
Frames and sub-assemblies built for equipment makers.
Architectural Metals
Canopies, panels and feature metalwork built to elevate design.
Solar & Alt Energy
Mounting systems and enclosures for renewable installations.
Food Equipment
Stainless machines and food-service equipment, cut, formed and assembled.
Traffic & Infrastructure
Solar signage, beacon enclosures and turnkey roadside assemblies.
Commercial Lighting
Fixture housings, sheet metal enclosures and integrated electronics.
Data Centers
Server rack enclosures, cabinets and cable management for data center infrastructure.
Robotics
Frames, machined parts, control boards and harnesses for robotic equipment.
Automotive
Control boards, sensors, harnesses and housings for automotive electronics.
Consumer Electronics
PCB assembly and box builds for smart home, wearable, audio and IoT products.
Security & Surveillance
Boards, harnesses and enclosures for CCTV, access control and alarm systems.
Agriculture (AgTech)
Sensor boards, controls and rugged enclosures for precision farming.
HVAC & Building Automation
Control boards, panels and harnesses for thermostats and building management.
Retail & Point of Sale
Kiosk enclosures, terminal electronics and complete box builds.
Marine & Maritime
Navigation, communication and monitoring electronics, protected for sea.
Explore our manufacturing case studies
See how manufacturers and engineers rely on Star Precision to take complex projects from concept to finished build, including laboratory instruments, architectural steel and solar traffic systems.
Fraction Collector
A complete laboratory instrument built with every service under our roof, from fabrication and machining to electronics, firmware and final calibration.
Explore all projects
El Paso Airport Art
An 11-gauge steel art canopy laser cut, welded and finished in Sky White, crowned with colorful dichroic acrylic panels.
Explore all projects
Traffic Control Solar Signage
Turnkey solar crosswalk beacons for Carmanah Technologies: sheet metal, full electro-mechanical assembly, programming and testing.
Explore all projects
Corn Tortilla Machine
Fiber laser cut parts at over 4,000 in/min, precision turned rollers, assembled and tested for Tortilla Masters.
Explore all projects
Utility Relay Panel
Custom sheet metal panels reverse-engineered, welded, powder coated and delivered turnkey on pallets for Panelmatic.
Explore all projectsExplore all projects
See every complete build we've delivered, start to finish.
Frequently asked questions
What does Star Precision manufacture?
We are a turnkey contract manufacturer. That means metal fabrication and tube laser cutting, precision CNC machining and Wire EDM, and full electronics manufacturing (PCB assembly, electro-mechanical box build, and cable and wire harness assembly), plus design-for-manufacturability and manufacturing support, all in-house since 1992.
What makes Star Precision a one-stop shop?
Because fabrication, machining and electronics assembly all happen under one roof, we can take a project from raw material and bare board through to a finished, tested and packaged product without handing it off between outside vendors. You get one supplier, one point of contact and one team accountable for the whole build.
Where are you located?
Northwest Houston, Texas, in two facilities. Our Brystone Drive plant (5410 Brystone Drive) houses metal fabrication, and Brittmoore Park Drive (11236 Brittmoore Park Drive) runs machining, electronics and assembly. Both are in Houston, TX 77041.
Are you ISO certified?
Yes. Star Precision is ISO 9001 certified. Our electronics processes are IPC-A-610, IPC/WHMA-A-620 and J-STD-001 certified, with an ESD-safe department, and we use CMM and laser quality inspection for dimensional accuracy.
What materials do you work with?
For fabrication and machining we work in mild steel, stainless steel, aluminum, copper and brass, plus a wide range of electronic components for PCB and electro-mechanical assembly. If you are unsure what suits your part, our team can advise during a design review.
What are your fabrication and machining capabilities?
Sheet metal laser cutting up to 60 x 120 in and up to 1.00 in steel, NC punching and forming on a 220-ton, 14 ft brake, and fiber tube laser cutting of tube up to 30 ft raw and parts up to 236 in. On the machining side we run 5-axis milling, multi-axis turning and Wire EDM, verified by automated CMM inspection.
What electronics assembly do you offer?
SMT, through-hole and mixed-technology PCB assembly, single and double sided, managed by MES software and verified with SPI, AOI, X-ray and functional testing, with conformal coating and potting available. We also build cable and wire harness assemblies and integrate everything into complete electro-mechanical box builds.
Do you handle both prototypes and production?
Yes. We support the full lifecycle, from design-for-manufacturability and prototypes through first article inspection to low and high volume production, so the same partner that helps refine your design can also scale it.
Which industries do you serve?
We build for oil, gas and energy, aerospace and space, defense and military, medical and scientific instruments, electronics, data and telecom, industrial and OEM equipment, architectural metals, food equipment, solar and alternative energy, robotics, automotive, consumer electronics, security and surveillance, agriculture, HVAC and building automation, retail and point of sale, and marine, among others.
How do I request a quote?
Use the Request a Quote page to upload your drawings or CAD files, call us on (713) 983-8883 or email sales@star-precision.com. We review your requirements and reply with a fast, no-obligation quote.