Manufacturing projects and case studies

We are a turnkey contract manufacturer. That means metal fabrication and tube laser cutting, precision CNC machining and Wire EDM, and full electronics manufacturing (PCB assembly, electro-mechanical box build, and cable and wire harness assembly), plus design-for-manufacturability and manufacturing support, all in-house since 1992.

Because fabrication, machining and electronics assembly all happen under one roof, we can take a project from raw material and bare board through to a finished, tested and packaged product without handing it off between outside vendors. You get one supplier, one point of contact and one team accountable for the whole build.

Northwest Houston, Texas, in two facilities. Our Brystone Drive plant (5410 Brystone Drive) houses metal fabrication, and Brittmoore Park Drive (11236 Brittmoore Park Drive) runs machining, electronics and assembly. Both are in Houston, TX 77041.

Yes. Star Precision is ISO 9001 certified. Our electronics processes are IPC-A-610, IPC/WHMA-A-620 and J-STD-001 certified, with an ESD-safe department, and we use CMM and laser quality inspection for dimensional accuracy.

For fabrication and machining we work in mild steel, stainless steel, aluminum, copper and brass, plus a wide range of electronic components for PCB and electro-mechanical assembly. If you are unsure what suits your part, our team can advise during a design review.

Sheet metal laser cutting up to 60 x 120 in and up to 1.00 in steel, NC punching and forming on a 220-ton, 14 ft brake, and fiber tube laser cutting of tube up to 30 ft raw and parts up to 236 in. On the machining side we run 5-axis milling, multi-axis turning and Wire EDM, verified by automated CMM inspection.

SMT, through-hole and mixed-technology PCB assembly, single and double sided, managed by MES software and verified with SPI, AOI, X-ray and functional testing, with conformal coating and potting available. We also build cable and wire harness assemblies and integrate everything into complete electro-mechanical box builds.

Yes. We support the full lifecycle, from design-for-manufacturability and prototypes through first article inspection to low and high volume production, so the same partner that helps refine your design can also scale it.

We build for oil, gas and energy, aerospace and space, defense and military, medical and scientific instruments, electronics, data and telecom, industrial and OEM equipment, architectural metals, food equipment, solar and alternative energy, robotics, automotive, consumer electronics, security and surveillance, agriculture, HVAC and building automation, retail and point of sale, and marine, among others.

Use the Request a Quote page to upload your drawings or CAD files, call us on (713) 983-8883 or email sales@star-precision.com. We review your requirements and reply with a fast, no-obligation quote.

We build sheet metal and machined parts, welded structures, electronics and full electro-mechanical products for infrastructure, food equipment, medical and scientific, architectural, utility and industrial OEM customers.

Yes. Fabrication, laser cutting, CNC machining, PCB assembly, cable and wire harnesses, final assembly and testing all happen in house, so you can order a finished, tested product from a single supplier.

The case studies on this page include named clients such as Carmanah Technologies, Tortilla Masters and Panelmatic. Call (713) 983-8883 or request a quote and we can share more relevant examples for your industry.