FRACTION COLLECTOR
PROJECT SCOPE
A fraction collector is a laboratory equipment used to collect discrete fractions of a continuous flow of liquid or gas. It is commonly used in chromatography, biochemistry, and other analytical techniques. Fabricating a fraction collector involves a combination of mechanical, electrical, and, sometimes, software engineering components. Star Precision built these machines to the highest standards, ensuring they met the customer requirements.
MANUFACTURING SCOPE
Machines were built in both European and U.S. versions. Star began by manufacturing the metal and plastic components in-house. This involved cutting, bending, and welding metal sheets to create the frame, rack, and motor housing, as well as machining various plastic and aluminum parts. We sourced molded or extruded plastic materials to produce tubes, connectors, and other components. For the electronics, we manufactured cables, wire harnesses, and assembled circuits onto printed circuit boards.
Once the mechanical components, including the frame, rack, and motor, were assembled, we connected the tubing to the fractionation system and integrated the electronic components. All parts were wired together to complete the system.
We then loaded the software onto the microcontroller, configuring it to control the machine's operations and interact with the sensors. Afterward, we rigorously tested the machine to ensure it met the customer's design specifications. Sensor calibration and component adjustments were performed to guarantee precise measurements.
Following assembly and testing, we conducted a final inspection to ensure the machines were defect-free and met our stringent quality standards. Lastly, the machines were packaged securely and shipped to the customer.
Industry: Medical
